河南嵩瑞新型耐材有限公司
HRS回转式活化炉设备实景

HRS Rotary Activation Furnace

Internal-heated rotary activation furnace for continuous activation of coal, wood and nut-shell charcoals, with uniform activation, large capacity and low energy consumption.

处理量1-10 t/d
活化温度850-950 ℃
筒体直径1.2-3.0 m
转速0.5-2 r/min
加热方式内热式
适用原料煤质/木质/果壳炭化料

Product Introduction

How It Works

Carbonized material is fed continuously into a slightly inclined, rotating cylindrical shell. The material tumbles and advances slowly as the drum rotates, coming into full contact with the counter-flow activation medium (steam or flue gas), where burn-off and pore development occur at 850-950°C to form high-adsorption activated carbon. Drum speed and inclination are continuously adjustable to tune residence time and atmosphere for different raw materials and target iodine values.

Structure Highlights

  • Composite shell of heat-resistant steel with refractory lining, wear- and corrosion-resistant for long service life
  • Reliable head and tail sealing with controllable activation atmosphere to prevent air ingress
  • Integrated combustion system with waste-heat recovery for high thermal efficiency
  • Continuously adjustable speed and inclination for different raw materials
  • Multi-point monitoring and automatic control of temperature, pressure and atmosphere
  • Complete discharge cooling and collection system for consistent product quality

Technical Parameters (industry-typical reference, subject to custom design)

ItemParameter
TypeInternal-heating rotary activation furnace
Capacity5-20 t/d (customizable)
Activation temperature850-950°C
Activation time1-2 h
Activation mediumSteam / flue gas (optional)
Drum sizeΦ1.6-2.0 m × 16-20 m (customizable)
Speed / inclinationAdjustable
Discharge cooling temperature≤40°C
Product iodine valueUp to 1500 mg/g depending on feedstock and process

Application Scenarios

  • Mass production of coal-based activated carbon: high capacity, continuous operation
  • Wood/bamboo-based activated carbon: flexible pore control
  • Coconut/shell-based activated carbon: optimized for high iodine value and strength
  • Thermal regeneration of spent activated carbon

Optional Configurations

  • Superheated steam generation system
  • Waste-heat recovery and exhaust treatment system
  • Automatic dosing and feed/discharge system
  • Temperature control and automatic control system
  • Refractory lining produced in-house by Henan Songrui New Refractory Materials Co., Ltd.

Service and Support

We provide process design, manufacturing, installation, commissioning and output achievement services, with in-house refractory production and turnkey line solutions.

Technical Parameters

ItemValueUnit
处理量1-10 t/d
活化温度850-950 ℃
筒体直径1.2-3.0 m
转速0.5-2 r/min
加热方式内热式
适用原料煤质/木质/果壳炭化料

FAQ

A carbonization furnace pyrolyzes raw materials into charcoal under oxygen-deficient conditions (first stage); an activation furnace reacts the charcoal with steam at high temperature to develop pores and produce activated carbon (second stage). They work together: carbonization first, then activation.

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